Wood processing over the years has bought about various waste products like wood chips, shavings and sawdust. With the increasing improvements of the wood-processing industries, the aim on making the best use of this waste and turning it into a form of energy is more important than ever. Concentrating on the research and development of Beston sawdust charcoal making machine for sale, there are a number of manufacturers that have produced advanced technology machines in association to the sawdust charcoal making process.
The best sawdust-charcoal making machines are able to process sawdust effectively into charcoal, while at the same time preventing the generation of any pollutants. In addition, these machines are also used to process other types of biomass materials that include materials such as bamboo, palm shells, coconut shells, rice hulls, wood chips, shavings, etc.
Introduction To The Sawdust Charcoal Making Machine
The sawdust charcoal making machine which is also known as the “wood chip” charcoal making machines have been designed as well as researched on the requirements associated with industrial production. These machines are used for the purpose of crushing tree branches or wood processing them into a biomass “charcoal powder” using a carbonization machine that offers increased convenience and efficiency. View the related small charcoal making machine supplier.
The process of turning sawdust into charcoal or the sawdust charcoal making process typically makes use of sawdust along with other types of biomass materials in the form of a raw material in order to produce a biomass charcoal. The end product offers significant applications in a variety of areas. Under extremely high temperature conditions along with pressure the sawdust-carbonization furnace is designed to dry out the sawdust. Once completely dry, the sawdust will be crushed which makes sure that the product is carbonized in a uniform manner which in addition improves working efficiency.
The entire process of the sawdust carbonization machine integrates continuity, intelligence, high efficiency, energy reduction along with environmental protection. High quality sawdust charcoal making machines achieves continuous feeding, layered carbonization, continuous carbonization and intelligent control. These machines are also designed to automatically collect the combustible gas and tar which results in a dramatic improvement in the quality in association to the final products. This in turn has resulted in solving issues associated with low-production efficiency, and a marked reduction in the labor intensity associated with traditional carbonization. See some cases on Beston Facebook.
The Process of Charcoal Production from Sawdust
The sawdust charcoal making process includes the following steps:
• The Material Re-Claimer System is used to collect sawdust onto a measuring conveyor.
• A dispersion-foggy device pre-dries the timber, the sawdust particles will then free fall into the charcoal making machines once that have been dried out for the second time.
• The sawdust is then sent to an outside-bin of the machine. The sawdust is then exposed to a very high temperature. This process involves carbonization which includes the emission of sulfur, volatile gases and the carbon-focused carbide process.
• Carbides are discharged through the water-cooling conveyor, the remainder of the hot-flue gases and the heat will undergo a smoke-abatement and desulfurization process.
• The desulfurization steam along with the smoke abatement is cooled via the condenser. This smoke and steam is then led into the recycle-water pool.
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The Simple Process Of Making Charcoal Briquettes From Sawdust
Step One:
The raw materials are crushed into smaller pieces
Step Two:
The crushed materials are then dried in a flash dryer to decrease the moisture content to under 12%
Step Three:
The dried material is then placed into a briquette machine to produce sawdust briquettes
Step Four:
The sawdust briquettes are then placed into a carbonization machine where they are converted into charcoal.